Mr. Balázs Nagy understands that shortcuts in the name of efficiency produce undesirable results. Once split, staves are sorted by length and hand stacked outdoors on a concrete pad for proper seasoning. For a period of at least 24 months, Mr. Nagy allows sun, wind, and rain to weather the staves, dry the wood and leech out harsh tannins. Periodically, staves are inspected to insure uniform drying. When satisfied with the results, the staves are brought inside for planning and assembly.
Once assembled, the inside of the barrel is toasted according to the winemaker’s specifications. This toasting, also known as “second firing”, is one of the most important processes in producing a premium barrel. During toasting, various components of the wood caramelize, thereby developing the complex aromas and flavors that will be imparted to the wine.
Balázs cooperage has been working closely with clients located in North Carolina (Biltmore Estate – Asheville // Childress Vineyards – Lexington // Hanover Park Vineyards – Yadkinville // Naked Mountain Vineyards – Markham // Shelton Vineyards – Dobson // Westend Vineyards – Lewisville // RayLen Vineyards and Winery – Mocksville). Since 2006, Balázs products are present in California (Buehler Vineyards – St Helena, Londer Vineyards – Philo).